Quality Assurance

Quality is the main focus area of the company.
It is being ensured at each step from the raw material to the finished products.
The plant is having modern testing facilities to ensure that the products meet stringent quality standards.
High level of automation and continuous monitoring in the process helps make best quality deformed bars.

Steel Mill and Manufacturing Process

Our steel manufacturing process begins in the melt shop with melting of scrap metal in the Furnaces. The molten steel after enhanced adjustments in chemical compositions is poured into ladle and brought to continuous casting floor. Once at height, the ladle is gently maneuvered into place and nested onto a receiving cradle of Ladle Turret, whose twin is located 180 degrees opposite and has been emptying its contents as the fresh ladle is hoisted into place. When the ladle being cast has been emptied and the ladle with the fresh steel charge is in place, the ladles’ positions are switched by a large pivoting turret mechanism. The empty ladle is then lowered to the ground floor for a return trip to the melt shop and re-charging with steel. The full ladle, now in position, is opened over the tundish – a large refractory lined receptacle that receives the molten steel – and begins the process of forming the two vertical strands that will become steel billets as they solidify.
The caster uses an optimized tundish design for cleanliness and the advanced operating technology which includes automation by Siemens PLC S7 1500, multiple radius for increasing the casting speed and improving surface quality of cast strand, hydraulically pressurized withdrawal machine, VVF A.C. drives for withdrawal Straightener, Hydraulic diagonal billet shear for cutting the billets, Secondary (spray)water automation, billet turn table for direct rolling of billets in to bar mill.
The hot rolling process begins by direct rolling of billets or reheating the previously created billets in our reheat furnace. The billets enter rolling mill which consists of a series of stands, each containing a set of rollers that compress and lengthen the billets and then finish them into the high strength TMT reinforced bars after being processed through QST system. Constant Water flow is used to keep the equipment from overheating. The formed product is transferred to the cooling bed where it is allowed to cool before it is cut and bundled. The final bundled product is stored in our warehouse and/or prepared for shipping. Most products are delivered as straight bars, however reinforcing bar can also be delivered as bend bundles.